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For small turned parts produced in large quantities, the precision and speed of screw machine automatic turning is an essential process. Screw machine automatic turning is a method of manufacturing parts with a lathe machine and wide range of automated tools and machines. It is a reliable, cost-effective, and fast method of producing small turned parts. Ming Xiao Manufacturing is a leading provider of screw machine automatic turning services and provides high-precision components in a variety of materials.

What is Screw Machine Automatic Turning?

Screw Machine Automatic Turning, also known as Swiss Turning, is an efficient process for creating small components with an extremely high level of precision. It uses a lathe where the material is turned and rotated around its axis while exposed to a cutting tool. This cutting tool removes unwanted material from the spinning workpiece, while at the same time forming the desired shape.

The process begins by placing the bar stock into the chuck of the lathe. The bar stock is then held in place by clamps and cut offs are completed by a pre-set automatic tool that is fixed to the lathe. The automatic tool then works to shape the bar stock into the desired product.

Benefits and Advantages of Screw Machine Automatic Turning

Screw Machine Automatic Turning is a reliable, cost-effective, and fast process for producing components with a high level of precision. It offers a range of benefits and advantages over traditional manufacturing techniques.

One of the key benefits of Screw Machine Automatic Turning is its ability to produce parts with extremely high precision, with tolerances down to 1 micron. This is due to the computer-controlled tooling that is used in the process, which can mill out extremely intricate shapes and designs that would not be possible with manual methods.

Another benefit of this process is that it is extremely quick and efficient. Parts can be produced in short cycle times and with minimal downtime. This makes the process ideal for large production runs and can significantly reduce manufacturing costs.

The process also offers a range of materials compatibility, with many materials including mild steel, stainless steel, aluminum, brass, bronze, cast iron, and more all suitable for use. This makes the process versatile and suitable for a wide range of applications.

Features and Capabilities of Screw Machine Automatic Turning

Ming Xiao Manufacturing offers a comprehensive range of screw machine automatic turning services. Our advanced CNC machines and skilled technicians are capable of producing a range of small turned parts and components.

We have the capability to produce components with tight tolerances and intricate shapes. Our machines are able to machine parts with diameters of up to 20mm, making them suitable for a variety of small components.

We offer a comprehensive range of materials that can be used for screw machine automatic turning, including mild steel, stainless steel, aluminum, brass, bronze, cast iron, and more. The range of materials gives us the flexibility to produce parts suit various applications and needs.

The main turbed parts suited to be machined by a Screw Machine Automatic Turning tool include bars, screws, pins, bores, nuts, rods, bushings, inserts and shafts.

Reasons to Choose Ming Xiao Manufacturing for Screw Machine Automatic Turning

At Ming Xiao Manufacturing, we strive to offer the highest quality small turned parts and components. Our experienced team is dedicated to providing the best quality products and services, and our commitment to quality is second to none.

Our advanced CNC machines are equipped with the latest software, allowing us to produce parts with an extremely high level of precision and accuracy. We also offer quick turnaround times and can typically complete orders in a matter of days.

Finally, our competitive pricing and friendly customer service ensure that we offer the best value for money. We are committed to customer satisfaction and endeavour to exceed our customers’ expectations every time.

Conclusion

For small parts and components produced in large quantities, the precision and speed of screw machine automatic turning make it an essential process. At Ming Xiao Manufacturing, we offer a comprehensive range of screw machine automatic turning services and strive to provide the highest quality products with quick turnaround times and competitive pricing.

Our advanced CNC machines are capable of producing parts with an extremely high level of precision and accuracy. We also offer a wide range of materials suitable for a range of applications. Contact us today to learn more about our screw machine automatic turning services.

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Quality Swiss Type CNC Machining Services

Ming Xiao Manufacturing is an experienced supplier of customized precision turned parts and offering quality swiss type CNC machining services with the capability to satisfy your accuracy, complexity and quantity requirements worldwide.

What is Swiss type CNC lathe?

Swiss type CNC lathe – the full name of the center walking CNC lathe, also known as the spindle box mobile CNC automatic lathe, economical turning and milling compound machine tool or slitting lathe. It belongs to precision machining equipment, which can complete compound processing such as turning, milling, drilling, boring, tapping, and engraving at one time. It is mainly used for batch processing of precision hardware and special-shaped shafts.

Features and advantages of Swiss type CNC lathe:

(1) Shorten the product manufacturing process chain and improve production efficiency. Swiss type CNC machining can realize all or most of the machining processes in one loading, thus greatly shortening the product manufacturing process chain.

In this way, on the one hand, the production auxiliary time caused by the change of the loading card is reduced, and at the same time, the manufacturing cycle and waiting time of the tooling and fixture are also reduced, which can significantly improve the production efficiency.

(2) Reduce the number of clamping and improve the machining accuracy. The reduction in the number of card loadings avoids the accumulation of errors due to positioning fiducial conversions. At the same time, most of the turning-milling composite processing equipment has the function of online detection, which can realize the in-situ detection and precision control of key data in the manufacturing process, thereby improving the processing precision of products.

(3) Reduce the floor space and reduce the production cost. Although the price of a single turn-milling compound processing equipment is relatively high, due to the shortening of the manufacturing process chain and the reduction of equipment required for the product, as well as the reduction of the number of fixtures, workshop area and equipment maintenance costs, it can effectively reduce the overall fixed assets. The cost of investment, production operation and management.

Design Features Of Swiss CNC Lathe:

Since the structure of the Swiss type CNC lathe is different from that of the traditional CNC lathe, the processing efficiency and machining accuracy of the Swiss type CNC lathe are higher than those of the CNC lathe.

The machine adopts two-axis arrangement of tools. This design greatly saves the processing cycle time. By shortening the tool exchange time between the arrangement of tools and the opposite tool table, the overlapping functions of multiple tool tables and effective axis movement of thread chips are realized. , The direct spindle indexing function during the secondary processing shortens the actual and empty travel time.

Swiss Type CNC Machining Materials

Ming Xiao Mfg focuses on the Swiss Type CNC machining of various materials, including aluminum, brass, stainless steel, carbon steel, plastics etc. Whether to produce small or large volume, our diversified product portfolio can accommodate any and all your manufacturing needs.

Aluminum

When producing precision machined parts and components, aluminum is the material of choice for Ming Xiao Manufacturing. We are well-versed in the machining of aluminum for finished parts that work reliably and have a professional appearance.

Brass

Brass have the best appearance and good abrasion resistance which makes it popularly used in many industries. Our machining experience for brass parts ensures properly machined surfaces and shapes meeting customer’s requirements.

Stainless Steel

Precision parts made of stainless steel have excellent corrosion-resistance and a high strength-to-weight ratio. We are able to machine carbon steel materials and any other alloys in all strengths and hardness into complex shapes that meet exact specifications.

Carbon Steel

For parts with high strength at cost-effective rates, carbon steel alloys are often the best option. At Ming Xiao Manufacturing, we can machine a variety of different carbon steels into the shapes and sizes you need.

Plastics

We can machine high-performance medical grade plastics and other engineering grade plastics to production parts and components with extremely tight tolerances. Plastics machining provides superior performance and greater design flexibility, and will deliver highly consistent results time after time.

Swiss Type CNC Machining Range

Ming Xiao Manufacturing offers a wide range of swiss type CNC machining services. We are capable of producing parts with diameter from 0.5 mm up to 28 mm with length of 150 mm maximum.

The highest accuracy of Swiss CNC type machining is 0.005mm for diameters,and milling face is +/-0.01mm.（Different material tolerances have deviations, high precision materials are generally brass, aluminum alloy, free cutting steel, etc.)

Serving Industries

Ming Xiao Mfg has years of Swiss Type CNC machining experience providing superior machined parts for a wide variety of industries, such as automotive industry, medical industry, aerospace industry, electronics industry and more.

Our precision machining expertise can produce parts that demonstrate superior strength, performance and durability. Regardless of your specific project requirements, we are sure to have the perfect solution to meet your needs.

Quality Assurance

Ming Xiao Mfg is certified to ISO 9001:2008 standards as part of our commitment to producing highest quality product. Our highly trained and experienced personnel use the most advanced inspection equipment to ensure that all parts meet customer’s exact specification requirements. Achieving total customer satisfaction is our ultimate goal.

Conclusion

Ming Xiao Mfg has the experience and technical expertise to customize a variety of precision machining solutions for all industries and applications. With the capability to produce parts using a wide range of materials, from aluminum, brass, stainless steel, carbon steel and plastics, we are confident that we can meet your exact specifications and deliver the highest quality swiss type CNC machined parts in a timely manner.

Contact us today and let us provide you with quality swiss type CNC machining services.

Advanced Precision CNC Milling Services

China Ming Xiao Mfg custom CNC milled parts for world clients, equipped 3,4,5 Axis CNC Machining Center several sets, can provide precision CNC milling services with low prices and high quality. High Precision Production.

Ming Xiao Mfg custom CNC milling parts in tolerances ranging from +/-0.001″ – 0.005″, custom design depending on customer specs Extensive Material Option.

Wide variety of certified materials (over 50 metal and plastic materials) and surface finishes available The common used materials such as Brass,Copper,Aluminum,Steel,Stainless Steel & Plastics.

Rapid prototyping.
Get prototypes quickly, optimize the entire high-speed milling workflow with advanced milling machines and full equipped CNC milling factory.

What types of parts are typically suitable for machining on a 4 & 5-axis CNC machining?

First, the box-shaped parts are characterized by various holes or patterns on the plane.

The second is complex curved parts, such as impellers, spheres, propellers, etc.

The third relative type of parts are many irregular parts, and more trinity processing.

Looking for low cost CNC milling parts with good quality?

Our high-quality rapid CNC milling parts are involved in the field of automation design, lockset, automobile parts machining, machinery milling, defense industry, medical equipment, lighting parts machining, etc.

We also provide precision CNC Turning + Milling Combination Machining Service, Send your inquiry or drawing fast to get an rapid quote in 48 hours.

Hot Forging: Features, Benefits And Applications

Hot forging is a process that involves heating a metal to its forging temperature and subsequently using a press (die stamping machine) or hammer in order to shape the metal into the desired shape. Nowdways, we use a high-frequency heater to heat the metal object to a red state within a few seconds, and then put it into the mold cavity for compression molding.

This is accomplished using different tools such as swage block, closed die forging, open die forging and a variety of other tools. Generally, hot forging is used to create parts from brass, steel, aluminum and other metals.

Features Of Hot Forging

Hot forging is a highly efficient process that has great features for use in the manufacturing sector. One of its key features is its fast turnaround time. Hot forging yields the desired shape quickly and effectively within a short period of time. Another key feature of hot forging is its ability to create complex parts in one piece. This is not possible with other traditional methods as they require the parts to be machined together.

Features of Forged parts have high hardness, sharp and wear-resistant, good texture, and good corrosion resistance, which can ensure that the objects have good mechanical properties and a long service life.

Benefits Of Hot Forging

Hot forging offers a variety of benefits for manufacturing processes. For one, the process offers lower cost compared to other methods. It also offers improved strength and increased durability due to its achieved uniform surface and internal structure. Moreover, hot forging allows improved design details which can result in a more efficient product. This makes hot forging an ideal choice for many engineering applications.

Types of Hot Forging Components

Hot forging is primarily used to manufacture metal components or parts. These include items such as pipe flanges, gears, shafts, axles, studs, connectors, connectors, fittings, rings, die castings and many others. In addition, hot forging is capable of manufacturing large components such as industrial machinery housings and truck axles.

Industries Using Hot Forging

Hot forging is widely used in many industries such as aerospace, automotive, medical, electronics, sporting goods, and appliance. Hot forging is also used to create parts by repairing or restoring worn or damaged parts. The automotive industry uses hot forging to create axles, suspension components, and other vehicle components. The aerospace industry uses hot forging to create turbine engines and other complex components.

Conclusion

Hot forging is a highly efficient method for the manufacture of metal components that offers many advantages over traditional manufacturing methods. With the help of Ming Xiao Mfg, customers can experience the most competitive costs and strong capability that guarantee the best quality and delivery. It is an ideal choice for a variety of applications in the aerospace, automotive, medical, electronics, sporting goods and appliance industries.

Ming Xiao Produce Forged Parts And Further Machining

Ming Xiao Mfg is a custom hot forging factory specializing in the production of large, medium and small hot forging components and providing precision machining service. With competitive prices and strong capability, we guarantee our customers the best quality and delivery.

We can produce forged parts from stainless steel 304,316, brass, aluminum alloy, carbon steel, alloy steel and other materials.

Usually, we use hot forging to make the blanks of turned parts and Compound Machined parts, which helps reduce processing costs, shorten processing time, and improve product quality.

China Plastic Extrusion Factory

Ming Xiao Manufacturing Co Ltd is specialize in Plastic Profiles Extrusion services,custom all kinds of extrusion profiles, tubes, rods, LED lampshade, PC profile bar custom services, we can produce plastic extrudsion products from materials of PC, PP, ABS, PVC, PMMA, AS /PE.

For ABS, PC, pet, thermal plastic elastic body TPV/TPR/TPE, polyvinyl chloride PVC, polystyrene PS, hips, polysulfone (PSF), organic glass PMMA and nylon, ASA, PP-SEBS coextrusion and other engineering plastics profiled extrusion products with a variety of production capacity and technical skills. Especially the Double Colors and Soft+Hard coextrusion technology.

In the extruder, the material is heated and pressed to make it melt flow state, and then extruded continuously from the die.

Depending on the product’s surface requirements, cold extrusion can be used for glossy surfaces and hot extrusion can be used for matte surfaces.

The plastic extrusion service is to heat the plastic material and make it in the state of viscous flow. Under the action of pressure, the plastic mold is used to form a continuum that is similar to the shape of the die. Then the cooling is made to form a glass state, and the plastic products with a certain geometry and size are obtained by cutting.

The Plastic Extrusion profiles widely use for auto parts, light rail train fittings, lamps and lanterns, refrigeration industry, household electrical appliances, stationery, warehousing and other enterprises to provide quality support services.

If you need any plastic extrusion profiles,and happen to finding a plastic extrusion services, Please send your drawings and samples to us, we shall work a price for you in 48 hours.

High Precision CNC Turning & Milling Services from Ming Xiao Mfg

Ming Xiao Mfg specializes in high precision CNC Turning & Milling services. Our advanced CNC lathes are capable of producing complex mill turn parts with detailed shapes, accurate dimensions and the perfect surface finish. We provide cutting-edge machining to meet the needs of our customers with excellent quality and competitive pricing.

Our Quality CNC Machining Services

At Ming Xiao Mfg, crafting high precision CNC Turning & Milling components is our top priority. Our experienced machinists master in CNC machining techniques and have earned the trust and loyalty of our customers by providing top-notch products with an edge over others.

We offer a range of Precision CNC Turning & Milling services, such as multi-axis CNC lathe Mill Turn Machining,which tntegrated turning, milling, reaming, boring, threading, drilling, knurling and tapping technology. Our state-of-the-art machines and technology guarantee the high efficiency and repeatability.

Our Experienced Machinists

Since the inception of Ming Xiao Mfg, our craftsmen and engineers who are well-trained in precision CNC machining possess decades of experience. With the amplify of years, our machinists have kept learning new and advanced machining skills to fulfill the ever-changing needs of today’s industry. We kept sharpening our knowledge in the machining process to reach the state of perfection.

Advanced CNC Machining Technology

Ming Xiao Mfg is well equipped with premium machining equipment and advanced CNC technology. We have a wide range of tools and machines such as CNC lathes, CNC milling, and CNC drilling machines. Each of our machines is CNC controlled and can be easily programmed for high-precision machining operations. We use superior-quality grinding machines to produce superior-grade products with accuracy and efficiency.

Benefits of Our CNC Turning & Milling Services

We at Ming Xiao Mfg strive to deliver value-added services to our clients. We employ a comprehensive quality assurance system to outshine others in terms of quality and superiority. Our automated CNC systems are used to produce a wide variety of complex components tailored to our clients’ requirements. Our staff is experienced in executing projects that require complex designs and demanding geometries.

We provide services that are helpful to different industries. From automotive components to machining parts, from medical instruments to electrical parts, we are capable of handling all types of projects. We also provide our customers with cost-effective solutions to make their products competitive as they enter into the market.

Fast Turnaround and On-Time Delivery

We understand the importance of selecting the right partner for an outsourced CNC machining project. So, we have designed our processes for optimum efficiency and turnaround times. Our company is capable of producing large quantities of parts or components for short- and long-term projects, regardless of the industry. We understand the urgency of each project, and assure our customers a quick yet reliable delivery of their products within the stipulated time frame.

Choose Ming Xiao Mfg for High Precision CNC Turning & Milling Services

At Ming Xiao Mfg, we are dedicated to meeting and exceeding our customers’ expectations at all times. We offer cutting-edge CNC machining solutions that are tailored to fit our customers’ needs. Our experienced machinists and advanced CNC lathing technology allow us to produce high-quality CNC parts with perfect dimensions and surface finish. We also provide exceptional customer service and timely delivery at competitive rates.

 

Advantages:

(1)Shorten the product manufacturing process chain and improve production efficiency.

(2) Reduce the number of clampings and improve the machining accuracy.

Available Materials, Tolerance & Finish:

Stainless Steel:SS201,SS301,SS304,SS304,SS430

Aluminum Alloy: AL6061,AL6068,AL7075…

Steel: AISI1020,AISI1045,42CrMo…

Copper & Brass: T1,T2,E-Cu,H63,H59…

Highest Accuracy: ±5μm

Surface Finish: Ra3.2 / Rz 0.4 / N8 (check surface roughness on Wikipedia

We custom Precision CNC turned Parts for all industries, if you need any precision parts to be produced in China, Contact us today to enjoy our complete CNC machining and fabrication services.

Custom Small Turned Parts by Automatic Turning Service

Ming Xiao Mfg engaged in metal Parts custom machining about 20 years, we have various Lthe turning machines,has a lot of small automatic turning lathes for produce small turning parts.

The advantage of the automatic lathe is the fast processing speed, which can work continuously for 24 hours, which will reduce the processing cost to a minimum.

Because of the fast production speed, automatic lathes are only suitable for mass production. Usually the number of individual products should reach more than 200,000.

We also provide automatic sorting services for inspection, that can make sure the workpiece with stable good quality.

Maximum machining diameter： 20 (mm)

Maximum machining length： 35 (mm)

Materials: Carbon Steel, Stainless Steel, Brass, Copper, Aluminum

We can produce small copper & Brass turned parts, aluminum turned parts, Stainless and carbon steel turned parts. Welcome send inquiry to us, we will reply you in 24hours!

WEMD Wire Cutting Services

China metal parts machining manufacturer provide Electric discharge wire cutting service for produce machined parts which can not be milled or drilled.

Electric discharge wire cutting (WEDM) is divided into fast wire cutting, medium wire cutting, and slow wire cutting. 1: The wire speed of the wire-cutting EDM wire cutting is 6~12 mm/s, and the electrode wire is used for high-speed reciprocating motion, and the cutting precision is poor. 2: Medium wire EDM wire cutting is a new process of frequency conversion and multiple cutting on the basis of fast wire cutting. 3: The wire speed of slow wire EDM wire cutting is 0.2mm/s, the wire wire is made in low speed one-way motion, and the cutting precision is very high.

This is an auxiliary processing technology, which can process some plate parts with cut holes and cut edges for steel turned parts.

If you have any metal parts need to be use wire cutting process to produce, pls feel free contact with us.

Cold Forging Services Make Steel Parts More Cheaper.

Ming Xiao as a metal parts manufacturer custom cold forging parts many years,we produce standard welding nuts,locking nuts with metric threads, and use cold forging process to produce rough parts for our turning parts and machining parts to save the material cost.

The cold forging process also known as cold heading, it’s one of the new processes for processing metal cutting without cutting.

It is a method of processing the required parts or blanks by utilizing the plastic deformation of the metal under external force and by means of the mold to redistribute and transfer the metal volume. The cold heading process is best suited for the production of standard fasteners such as bolts, screws, nuts, rivets, pins.

The equipment commonly used in the cold heading process is a dedicated cold heading machine. If the production volume is not too large, it can also be replaced by a crank press or a friction press.

Accuracy of cold forging

The most difficult thing to control in cold heading machining is the length tolerance, and the current market precision is about ±0.1mm.

Other inner or outer diameter tolerances are easily controlled within ±0.05mm. With the advancement of technology, the current continuous die precision forging process can control the length tolerance of cold heading machined parts to about ±0.02mm, but it depends on the size of the product.

Are you finding a reliable cold forging service to custom your steel parts? welcome send a message to us.

Quality & Cheaper Deep Drawing Service

Deep drawing is the process of deforming a sheet metal material into a cylindrical or box-shaped part by a process of punching, pulling a ring or a metal mold.

Ming Xiao as a China Metal Parts Manufacturer provide deep drawing Services to custom deep drawn parts according to customer’s design or sample.

We can provide punch press deep drawing & hydraulic press deep drawing services,can satisfied different deep drawn parts processing requirements.

What is the difference between hydraulic press and punch processing?

We have to understand the difference between the punch and the hydraulic press: the punch is rigid and cannot be adjusted in speed. In the case of a large amount of extension, the punch may crack.

Therefore, in terms of product processing difficulty, hydraulic presses are usually used to process workpieces with large dimensions, more deeper drawing, complex shapes, and high precision requirements. Punch presses are generally used for smaller, round,less deep drawing and less precise workpieces.

There are different uses, power and principles. Most of the punches are used to punch thin plates. The finished products are also hydraulically used to punch plates with better plasticity in one plane, while the three-dimensional finished power punches are usually electric. The big one is also the hydraulic hydraulic system principle, the punch shearing principle, the hydraulic plastic deformation.

Want to know more about deep drawing process, pls check on Wikipedia.

Thanks for your time, if you are interest in our deep drawing service, welcome contact us to disscuss your sheet metal deep drawn products, looking forward to establish a friendly & mutual benefit relationship with you.

Vertical Injection Molding Service Make Quality Insert Molding Plastic Parts

The vertical injection molding machine is a mechanical device. Usually consists of injection system, clamping system, hydraulic transmission system, electrical control system, lubrication system, heating and cooling system, safety monitoring system and so on.

The injection system is one of the most important components of the injection molding machine. Generally, there are three main forms of plunger type, screw type and screw pre-plastic plunger injection type. Currently the most widely used is the screw type. The function is that, in a cycle of the injection molding machine, a certain amount of plastic can be plasticized and plasticized in a predetermined time, and the molten plastic is injected into the mold cavity through the screw at a certain pressure and speed.

Vertical injection molding machine is more suitable for insert molding of metal inserts,such as plastic knob, plastic nuts, etc. it ensure the concentricity and surface of the plastic parts not be scratched.

Quality Progressive Die Stamping Service

As a professional metal stamping parts manufacturer from China, we also provide progressive die stamping services for improve our production line, and provide our customers more cost efficient choice,if quantity is higher enough, progressive die stamping can reduce the price and speed up the production very much.

The progressive die is composed of several workplaces. The different workplaces are connected in order to complete different processing. A series of different stamping processes are completed in the stroke of the punch.

Progressive die (also called progressive die) is made up of several workstations, and each station is completed in sequence.

A series of different punching processes are completed in the stroke of the punch. After a stroke is completed, the punch feeder will move the material forward according to a fixed step, so that many processes can be completed on a pair of moulds, such as punching, blanking, bending, cutting, drawing and so on.

Characteristic

The 1. progressive die is a multi task die, which can include many processes such as blanking, bending and stretching in a mold. It has high productivity.

The 2. stage die is safe.

3. easy to automate;

4. can be produced by high speed punch press.

5., the punching machine can reduce the area of the punching machine and reduce the transportation and storage of semi-finished goods.

6. parts with very high dimensional requirements are not suitable for progressive die production.

Requirements:

1. parts are small;

2. large quantities;

3. material is thinner (0.08~2.5mm);

4. the material is soft;

The 5. shape is more complex.

6. precious metals are not suitable (low utilization ratio);

7. high accuracy is not suitable (below IT10 level).

Check on Wikipedia to know more about progressive die stamping process.

Hope your interest in our progressive stamping service, if you are looking for a supplier to custom your stamping parts or deep drawn parts, pls feel free contact us.

China Custom Metal Stamping Service

Ming Xiao Manufacturing Co., Ltd is specialize in Metal Stamping Parts custom services more than 15 years, we custom produce all kinds of metal stamping parts, such as metal stamping brackets, metal casing,metal frame,metal housing,metal clamp,metal clip,metal washer,metal base-plate,electric contacting terminal,etc.

What Is Stamping?

Stamping is the forming process of the workpiece (stamping part) by applying external force to the plate, strip, pipe and profile by press and die to produce plastic deformation or separation. Stamping and forging belong to forming processing (or pressure machining). The stamping materials are mainly hot rolled and cold-rolled steel plates and steel strips.

Stamping is the production technology of product parts with a certain shape, size and performance by using the power of conventional or special stamping equipment to make the sheet metal directly deformed and deformed in the mold. Sheet metal, mold and equipment are the three elements of stamping process.

Hot Stamping And Cold Stamping

According to the stamping temperature, it can be divided into hot stamping and cold stamping. The former is suitable for sheet metal processing with high deformation resistance and poor plasticity, while the latter is carried out at room temperature, which is a common stamping method for thin plates. It is one of the main methods of metal plastic processing (or pressure machining), and also belongs to material forming engineering technology.

The Stamping Die For Sheet Metal Forming

The die used for stamping is called stamping die, or die. Punching die is a special tool for batch processing material (metal or non-metal) into the required stamping parts. Punching die is very important in stamping. Without the punching die that meets the requirements, mass stamping is difficult to carry out. Without advanced die, the advanced stamping process can not be realized. Stamping process and die, stamping equipment and stamping materials constitute the three elements of stamping process, only if they combine each other to get stamping parts.

The Steps Of Stamping Process

Stamping is mainly classified according to technology, which can be divided into two categories: separation process and forming process.

The separation process, also known as blanking, aims at separating the stamping parts along the contour line and ensuring the quality requirements of the separation section.

The purpose of forming process is to make the sheet metal plastic deformation without breaking the blank, and make the workpiece with the required shape and size. In actual production, many kinds of processes are usually applied to a workpiece. Blanking, bending, shearing, stretching, bulging, spinning and straightening are the main stamping processes.

Separation process

(blanking)

It is a basic stamping process using die separation material. It can be directly made into flat parts or for other stamping processes such as bending, drawing, forming and so on. It can also be cut and trimming on the formed stamping parts. Blanking is widely used in automotive, household electrical appliances, electronics, instrumentation, machinery, railway, communications, chemical industry, light industry, textile and aerospace and other industrial sectors. Punching process accounts for about 50% to 60% of the whole stamping process.

Forming process

Bending: plastic forming method for bending metal plates, fittings and profiles into a certain angle, curvature and shape. Bending is one of the main processes widely used in stamping parts production. The bending of metal material is essentially an elastic-plastic deformation process. After unloading, the workpiece will produce elastic recovery and deformation, which is called springback. Springback affects the accuracy of workpiece, which is the key technology that must be considered in the bending process.

Deep drawing Of Stamping Process

Deep drawing also known as drawing or calendering, is a stamping process using moulds to make flat billets into blanks after punching. The deep drawing process can be used to make cylindrical, stepped, tapered, spherical, box shaped and other irregular shaped thin-walled parts. If combined with other stamping processes, parts with extremely complex shapes can also be manufactured.

In the stamping production, there are many kinds of drawing parts. Because of its different geometric features, the position of the deformation zone, the nature of the deformation, the distribution of the deformation, and the stress state and distribution of each part of the blank are quite, even the essential difference.

Therefore, the determination of process parameters, procedure number and sequence, and the design principles and methods of mold design are different. According to the characteristics of deformation mechanics, all kinds of deep drawing parts can be divided into four types: straight wall rotary body (cylindrical part), straight wall non revolving body (box body), surface slewing body (surface shape part) and surface non revolving body.

The tensile force is applied to the sheet material by the drawing die to produce uneven tensile stress and tensile strain, and the bonding surface of the plate and the drawing die gradually expands until it is completely fitted to the drawing model. The main object of the drawing is the hyperbolic skin with a certain plastic, large surface area, smooth and smooth curvature, and high quality (accurate shape, smooth streamline and stable quality). Because the process equipment and equipment are relatively simple, the drawing cost is low and flexible, but the material utilization and productivity are low.

Process Used For Deep Drwaing

Spinning is a metal rotary processing technology. In the process of processing, the billets are actively rotated with the spinning die or spinning head around the billet and the spinning die actively, and the spinning head is fed by the core die and the blank. The blank revolving parts are obtained by the continuous partial deformation of the blank.

Shaping is the two trimming of the shape of the product using the shape of the tool. It is mainly reflected in the pressure plane, the bullet and so on. In view of the elasticity of some materials, it is impossible to guarantee the quality of the forming.

Bulging is the processing method of obtaining parts by using die to make sheet metal thinning and increasing surface area. It is commonly used in the form of undulation, bulging of cylindrical (or tubular) blanks and stretching of flat blanks. Bulging can be realized by different methods, such as bulging, rigid bulging and hydraulic bulging.

Flanging is a plastic processing method to bend the material in the narrow strip area of the edge of the blank or the edge of the blank on the curve or straight line. The flanging is mainly used to strengthen the edge of the parts, remove the cutting edges and make the parts assembled and connected with other parts on the parts or the three-dimensional parts with complex specific shape and reasonable space, and improve the stiffness of the parts. In large sheet metal forming, it can also be used as a means to control breakage or crease. So it is widely used in automobile, aviation, aerospace, electronics and household appliances.

Necking is a stamping method that reduces the diameter of the flanged hollow part or the open end diameter of the tube blank. The change of the end diameter of the workpiece before and after the necking should not be too large, otherwise the end material will wrinkle because of the severe compression deformation. Therefore, it is often necessary to shrink the necks from smaller diameters with larger diameters.

China CNC Turning Services Custom Turned Parts

CNC Turning is a machining technics that widely use in machine parts production, it’s on a lathe and using the rotation of the workpiece and tool motion in a straight line or curve motion to change the blank shape and size, it processed into conform to the drawing requirements.

And the lathe machines are different for different workpieces, low precision & normal quantity turned parts should be made by manual lathe, some small turned parts & with high volumes should work on automatic turning lathe, and some parts with very high precision request(such as in 0.05mm),that we shall consider use CNC lathe to work.

CNC Precision Turning

CNC lathe machining is a high-precision, high-efficiency machining method for controlling the displacement of parts and tooling with digital information for automated machine tools. It is an effective way to solve the problems of variety, small batch size, complex shape and high precision of aerospace product parts and realize high efficiency and automatic processing.

CNC lathes are one of the most widely used CNC machines. CNC lathes are mainly used for machining rotary parts such as shafts and discs. Through the operation of the NC machining program, the cutting process of the inner and outer cylindrical surface, the conical surface, the forming surface, the thread and the end surface can be automatically completed, and the work of the groove, the drilling, the reaming, the reaming, and the like can be performed. The turning center can complete more machining operations in one setup, improve machining accuracy and production efficiency, and is especially suitable for machining complex-shaped rotary parts.

Some ordinary machine tools can not or inconveniently process parts, the processing quality is stable, and the labor intensity of workers is reduced.

We are specialize in produce stainless steel turned parts, carbon steel turned parts, Aluminum alloy turned parts, brass & copper turned parts, sometimes we also make plastic parts by CNC turning service.

Hope you are interest in our CNC turning Service, Welcome send inquiry to us to get a quate.